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Sub Assembly to Complete Assembly Services

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One of Gateway Manufacturing's specialization is assembly work. With the staff, equipment and resources necessary Gateway can custom design work centers based on a client's particular project. The flexibility of a well-designed facility enables production to start in a matter of hours. With a highly-trained staff and state-of-the-art equipment consisting of conveyors, compressed air and three-phase electrical, Gateway can ensure both quality and high-speed production.

By outsourcing to a contract manufacturer, companies can save precious time and money that would otherwise have to be spent on training employees an additional equipment.


Complete Assemblies and Sub-Assemblies

Gateway provides full-service to its customers including purchasing components through complete build, test, package and delivery. A professional staff of trained engineers, team leaders and production associates turn manufacturing problems into cost-effective solutions. When a product or sub-assembly is transferred to Gateway, it is truly a hands-off operation for the customer.

Upgrades / Re-Certification

Customers find it more economical to have Gateway provide a turnkey solution for a product upgrade. Gateway provides warehouse pick-up to product delivery and everything in between. As one customer put it, "I would have to shut down current production, clear the line and that time I have not only lost precious production time, but more importantly I've lost my momentum of my employees."Gateway can provide quick-turn and short-run EPROM programming which complements their ability to provide a total solution for their customer's product upgrades and re-certification processes.

Capacity Constraints and Seasonality

Many times businesses experience a cyclical bubble in production. This requires additional equipment, people and space to handle these peaks. Gateway Manufacturing gives customers added manufacturing capacities without the related expenses. Shown at the left is a special Christmas Holiday activity in which Gateway produces many thousands of wreaths, sprays and baskets to be ship to individuals via U.S. Postal Service in a matter of two weeks.

Equipment List

Auto gluing machines
Automatic drilling machines

Chucking machines

Clean air conditioned facility

Conveyor systems

Floor space to set up entire work cells

Lift tables

Packaging equipment for shrink wrapping, bagging or boxing product

Palletizing and labeling equipment for finished product

Riveting machines

Staple tables

Stretch wrapping equipment for finished goods

Task lighting

Tenon machines

Test panels

Torque guns


Weigh scales for shipping

Work benches

Shipping/Distribution Services

Shipping is a very integral part of the process of manufacturing, though it is rarely thought of in this regard. Without on-time arrivals, the entire process of "Just in Time" manufacturing is futile. That is why Gateway Manufacturing leaves nothing to chance when it comes to delivery.

We have CDL and Non-CDL solutions for our customers. When you need your product, we can deliver it personally to ensure success throughout all aspects of the process.

If our delivery is small to medium size or weight, we can deliver in a 26 foot straight axle truck with load capabilities in excess of 10,000 pounds.

If your need is more extensive, we have a tractor/trailer solution with 53 foot trailers and tandem axle tractors capable of carrying the maximum load by law. Since we began manufacturing, we have not had shipping damage to the products or sub-assemblies sent to our customers.

We also have contract carriers for LTL loads with very competitive rates so that you can take advantage of our discount structures for the products of sub-assemblies we manufacture for you.

"Bringing a TOTAL SOLUTION to our customers needs is what we do BEST !"

Gateway Manufacturing, Inc. is located 1 mile from I-64 in Mount Sterling, Kentucky and is centrally located between several major Midwest cities. Gateway is ready to respond when you need them. On your next project, contact the professionals at Gateway Manufacturing, Inc. for consistent quality, delivery and price performance.

30 Miles Lexington, Kentucky

90 Miles Louisville, Kentucky; Cincinnati, Ohio; Huntington, West Virginia

175 Miles Columbus, Ohio; Indianapolis, Indiana; Knoxville, Tennessee


·  Crate Assembly

·  Gate Assembly

·  Custom Crating, Base

·  Gate Mesh Inspection - 2

·  Printer Assembly - 2

·  Printer Assembly

·  Soldering - 2

·  Electro-Mechanical Assembly Services


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Gateway Manufacturing, Inc. | Contract Manufacturing Specialist